NHTSA Data Explorer

BMW 540i xDrive

Data refreshed May 30, 2026

Select a model year to filter results to that year of the BMW 540i xDrive.

Complaints

452

Active records

Recalls

28

Active records

TSBs

221

Active records

Filing history

Monthly totals over the last 20 years. Click a legend item to show or hide that series.

Reported severity

Based on consumer complaints filed since 2000. Recalls and TSBs do not include severity data.

Deaths

0

Injuries

14

Crashes

14

Fires

22

Top reported issues — BMW 540i xDrive

Click a category to expand its values.

Condition issue

121

Operating state

119

Safety restraint issue

109

Reporting mechanism

102

Performance issue

78

Engine behavior

62

Thermal issue

34

Noise

27

Fluid issue

26

Transmission/drivetrain behavior

23

Ride/handling behavior

22

Electrical issue

20

Vibration/harshness

19

Braking behavior

18

Steering behavior

17

Lighting behavior

15

Access/entry issue

12

Infotainment behavior

11

Safety restraint behavior

11

Smell

10

Starting behavior

9

Recent change

8

Driver assistance issue

6

Powering on/off behavior

6

HVAC behavior

3

Wiper/washer behavior

2

Communication/network issue

1

Recent filings

The 10 most recent filings for each type.

2008 BMW 5 SERIES

Filed Nov 5, 2025


My vehicle had a faulty PCV valve that was under Stop Drive, order. I received no correspondence from the NHTSA nor from BMW of North America in regards to this. My BMW X-5 had significant issues that are directly associated with this issue. After contacting BMW of North America directly because I could not reach anyone at my nearest BMW Service Department, it was escalated twice to attempt to arrange for my vehicle that I unknowingly continued to drive. My vehicle has sat undriven since May…

2018 BMW 540D

Filed Jul 15, 2024


The 540d has swirl flaps on the intake manifold to regulate air intake so it adjusts how much air the intake manifold feeds the engine. There's an actuator motor that connects to the swirl flap shaft that connects via a plastic linkage. When the linkage breaks, the flaps are no longer controlled by the actuator and stays in its semi closed state. The result is when you give it full throttle, it spews out plumes of black smoke that is thick and the equivalent to rolling coal on a deleted…

2018 BMW 540D

Filed Mar 5, 2024


My passenger restraint system randomly faults. Problem with passenger seat mat. Many BMW owners have reported the issue. Should be recalled by BMW.

2011 BMW 5 SERIES

Filed Mar 21, 2023


The contact owns a 2011 BMW 5 Series. The contact stated that while his wife was driving at an undisclosed speed, the vehicle stalled. The vehicle was towed to an independent mechanic, where it was diagnosed as a camshaft failure. The contact related the failure to NHTSA Campaign Number- 14V176000 ( Engine and Engine Cooling). The manufacturer was made aware of the failure. The failure mileage was 67,000. The VIN was not available.

2018 BMW 540D

Filed Jul 20, 2022


There is an exhaust leak which has developed in the turbo. This causes untreated fumes and soot to be emitted in the engine compartment. This untreated exhaust makes its way into the passenger cabin, putting passengers at safety risk due to untreated exhaust fumes entering the cabin. The dealership has acknowledged the issue and describes it as follows: The soot that you have seen and the smell is coming out of the wastegate shaft which by design there is a tolerance for it to move, but due…

2012 BMW 5 SERIES

Filed Jul 14, 2019


I WAS DRIVING MY CAR ON A ROAD WHEN A WARNING LIGHT CAME ON. I PARKED THE CAR HOME, SINCE I WAS CLOSE TO HOME. THE SAME WEEK I TOOK THE CAR TO A BMW SPECIALIST BECAUSE THERE WAS A NOISE COMING FROM THE ENGINE. AFTER $467.00 SPENT ON LABOR, JUST TO TELL ME I NEED A NEW ENGINE. THIS CAR HAS 72K MILES. THIS IS A CAR THAT I ONLY DROVE ON WEEKENDS AND NOT EVERY WEEKEND. THE CAR IS NOW PARKED IN MY GARAGE BECAUSE TO REPAIR IT IT WILL COST ME $11K. I HAVE HEARD THIS COMPLAINT FROM SEVERAL BMW OWNERS.…

2011 BMW 5 SERIES

Filed Jun 19, 2019


TL* THE CONTACT OWNS A 2011 BMW 5-SERIES. THE CONTACT STATED THAT THERE WAS AN ELECTRICAL MALFUNCTION IN WHICH THE VENT CONTROLS FAILED TO FUNCTION FOR THE AIR CONDITIONER AND HEATER. DUE TO THE EXTREME TEMPERATURES, THE VEHICLE WAS UNABLE TO BE DRIVEN. BMW OF WILMINGTON (4920 NEW CENTRE DR, WILMINGTON, NC 28403, (910) 392-2700) STATED THAT THE BLOWER MOTOR MAY NEED TO BE REPLACED AND WAS TO CONTACT THE MANUFACTURER. AN INDEPENDENT MECHANIC TESTED AND DIAGNOSED THE VEHICLE, BUT THE DETAILS WERE…

2010 BMW 5 SERIES

Filed Jun 17, 2019


CAR STALLS AT HIGH SPEED, FUEL PUMP WARNINGS LIGHT COMES ON. CAR WILL RESET AFTER 30 MINS BUT WILL CONTINUE TO SHUT OFF DURING DRIVING. BOTH FUEL PUMPS HAVE BEEN REPLACED

2006 BMW 5 SERIES

Filed May 24, 2019


TL* THE CONTACT OWNS A 2006 BMW 5 SERIES. THE CONTACT STATED THAT THE VEHICLE LEAKED OIL AND THE BRAKES FAILED WHILE DRIVING AT LOW SPEEDS. THE BRAKES WORKED NORMALLY WHEN APPLIED AT HIGH SPEEDS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT A NEW POWER BRAKE BOOSTER AND VACUUM PUMP NEEDED TO BE INSTALLED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT ASSIST. THE DEALER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 104,932. *DT

2011 BMW 5 SERIES

Filed Mar 26, 2019


WHILE DRIVING WITH AC ON SMOKE STARTED COMING HEAVILY FOR THE INTERIOR AC VENTS. A VERY TOXIC SMOKE, WITH ELECTRICAL SMELL. I NOTICED THE BMW 3 SERIES HAS A RECALL ON ELECTRICAL BLOWER PROBLEM. I THINK MY CAR HAS THE SAME ISSUE.

Data sourced from NHTSA's public datasets. Issue classifications are generated by Repair Surge. About this data.

Updated May 30, 2026. Refreshed nightly.